Monel Flanges Manufacturer, Supplier & Stockist
Kalpataru Piping Solutions is a trusted manufacturer, supplier and exporter of high-quality Monel flanges. Monel, a strong nickel-copper alloy, is known to be of the best strength, toughness and great resistance to any form of corrosion at different temperatures. We provide Monel flanges in all shapes, sizes and specifications to suit individual needs of industrial use.
Our flanges are made of the best possible raw materials, which are sourced as per the international standards. This guarantees excellent tensile strength, a high degree of durability, and perfect corrosion resistance. The monel flanges are especially suitable in the sea, chemical, and other unfriendly environments because they have the capacity to withstand the acidic and alkaline media without degradation.
Kalpaturu Piping Solutions has a group of professional engineers who specialise in precision engineering, where flanges are being manufactured with a smooth finish, high performance and simple installation. The products are all developed according to the national and international standards that ensure higher service life and low maintenance.
We have a state-of-the-art manufacturing facility that is equipped with state-of-the-art machinery, and this factor allows us to produce Monel 400 flanges with extreme accuracy. All flanges are tested rigorously with respect to quality, which comprises mechanical and chemical testing, hardness testing and positive material testing that assures zero defects. We also deliver full documentation and test certificates with every delivery, and this serves to guarantee transparency and reliability to our esteemed customers.
Select Kalpaturu Piping Solutions to have high-performance Monel flanges that are a combination of strength, durability and precision engineering.
Table of content
- What are Monel Flanges?
- Specification of Monel Flanges
- Chemical Composition of Monel Flanges
- Mechanical & Physical Properties of Monel Flanges
- Equivalent Grades for Monel Flanges
- Monel Flanges Weight Chart
- Weight Table of WNR 2.4360 Reducing Flange
- Monel Blind Flange Pressure Rating
- People Ask About Monel Flange
What are Monel Flanges?
Monel Flanges are high-performance nickel-copper alloy components known for their excellent corrosion and heat resistance. They are primarily used to join two pipes securely, providing durability and leak-free connections. Suitable for heavy-duty and high-temperature applications, Monel Flanges offer good ductility and long service life. Widely used in industries like chemical processing, marine, and oil & gas, they are ideal where strength and corrosion resistance are essential.
Monel Lap Joint Flanges, Monel Pipe Flanges, Monel Flanges, Monel Alloy Spectacle Blind Flanges, Monel RTJ Flanges, Monel Alloy Flange, Monel Plate Flanges, Monel Industrial Flanges, Monel Lap Joint Flanges, Monel Blind Flanges, Monel Alloy Flanges Manufacturer in India.
Specification of Monel Flanges
|
Specification |
Details |
|
Material / Standard |
ASTM A564 / ASME SA564 |
|
Dimensions |
ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN |
|
Flange Standards |
ANSI, ASME, BS, DIN, EN |
|
Size Range |
½” NB to 12” NB |
|
Class / Pressure |
150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 |
|
Flange Face Types |
Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ) |
|
DIN Flanges |
DIN 2527, 2566, 2573, 2576, 2641, 2642, 2655, 2656, 2627–2638, 2673 |
|
JIS Flanges |
JIS B2220 5K, 10K, 16K, 20K |
|
BS Flanges |
BS4504 PN6, PN10, PN16, PN25, PN40, PN64, PN100, PN160, PN250, BS10, Tables D, E, F, H |
Chemical Composition of Monel Flanges
|
Element |
Composition |
|
Ni |
63.0% min |
|
Fe |
1.0–2.5% |
|
Cu |
28.0–34.0% |
|
C |
0.03% max |
|
Mn |
2.0% max |
|
Al |
0.50% max |
|
S |
0.02% max |
|
Si |
0.5% max |
Mechanical & Physical Properties of Monel Flanges
|
Temperature (°F) |
Tensile Strength (psi) |
0.2% Yield Strength (psi) |
Elongation in 2” (%) |
|
70 |
110,600 |
54,900 |
44 |
|
1000 |
89,000 |
35,600 |
49 |
|
1200 |
83,000 |
35,400 |
54 |
|
1400 |
67,000 |
34,400 |
53 |
|
1600 |
45,000 |
28,200 |
58 |
Equivalent Grades for Monel Flanges
|
Standard |
Werkstoff Nr. |
UNS |
JIS |
BS |
GOST |
AFNOR |
EN |
|
2.4360 |
N04400 |
NW 4400 |
NA 13 |
МНЖМц 28-2,5-1,5 |
NU-30M |
NiCu30Fe |
Monel Flanges Weight Chart
|
Standard |
Class / Rating |
Diameter (mm) |
Bolt Circle Diameter (mm) |
Number of Bolts |
Bolt Size |
Bolt Hole Diameter (mm) |
|
AS4087 Flanges |
PN14 Flanges |
95 |
67 |
4 |
M12 |
14 |
|
AS2129 Flange |
Table C Flanges |
95 |
67 |
4 |
13 |
14 |
|
Table D Flanges |
– |
95 |
67 |
4 |
13 |
14 |
|
Table E Flanges |
– |
95 |
67 |
4 |
13 |
14 |
|
Table F Flanges |
– |
95 |
67 |
4 |
13 |
14 |
|
Table H Flanges |
– |
114 |
83 |
4 |
16 |
17 |
|
Table J Flanges |
– |
114 |
83 |
4 |
16 |
17 |
|
ANSI B16.5 Flanges |
ANSI 150 Flanges |
89 |
60 |
4 |
13 |
16 |
|
ANSI 300 Flanges |
– |
95 |
67 |
4 |
13 |
16 |
|
ANSI 600 Flanges |
– |
95 |
67 |
4 |
13 |
16 |
|
ANSI 900 Flanges |
– |
121 |
83 |
4 |
19 |
22 |
|
ANSI 1500 Flanges |
– |
121 |
83 |
4 |
19 |
22 |
|
ISO 7005 (DIN) Flange |
PN6 Flanges |
80 |
55 |
4 |
M10 |
11 |
|
PN10 Flanges |
– |
95 |
65 |
4 |
M12 |
14 |
|
PN16 Flanges |
– |
95 |
65 |
4 |
M12 |
14 |
|
PN20 Flanges |
– |
90 |
60.5 |
4 |
M14 |
16 |
|
PN25 Flanges |
– |
95 |
65 |
4 |
M12 |
14 |
|
PN40 Flanges |
– |
95 |
65 |
4 |
M12 |
14 |
Weight Table of WNR 2.4360 Reducing Flange
|
Standard |
Class / Rating |
Bolt Circle Diameter (mm) |
Diameter (mm) |
Bolt Size |
No. of Bolts |
Bolt Hole Diameter (mm) |
|
AS4087 |
PN14 |
67 |
95 |
M12 |
4 |
14 |
|
ANSI B16.5 |
ANSI 150 |
60 |
89 |
13 |
4 |
16 |
|
ANSI 300 |
– |
67 |
95 |
13 |
4 |
16 |
|
ANSI 600 |
– |
67 |
95 |
13 |
4 |
16 |
|
ANSI 900 |
– |
83 |
121 |
19 |
4 |
22 |
|
ANSI 1500 |
– |
83 |
121 |
19 |
4 |
22 |
|
AS 2129 Flange |
Table C |
67 |
95 |
13 |
4 |
14 |
|
Table D |
– |
67 |
95 |
13 |
4 |
14 |
|
Table E |
– |
67 |
95 |
13 |
4 |
14 |
|
Table F |
– |
67 |
95 |
13 |
4 |
14 |
|
Table H |
– |
83 |
114 |
16 |
4 |
17 |
|
Table J |
– |
83 |
114 |
16 |
4 |
17 |
|
ISO 7005 (DIN) Flange |
PN6 |
55 |
80 |
M10 |
4 |
11 |
|
PN10 |
– |
65 |
95 |
M12 |
4 |
14 |
|
PN16 |
– |
65 |
95 |
M12 |
4 |
14 |
|
PN20 |
– |
60.5 |
90 |
M14 |
4 |
16 |
|
PN25 |
– |
65 |
95 |
M12 |
4 |
14 |
|
PN40 |
– |
65 |
95 |
M12 |
4 |
14 |
Monel Blind Flange Pressure Rating
|
Temperature (°F) |
150# |
300# |
400# |
600# |
900# |
1500# |
2500# |
|
-20 to 100 |
275 |
720 |
960 |
1440 |
2160 |
3600 |
6000 |
|
200 |
235 |
620 |
825 |
1240 |
1860 |
3095 |
5160 |
|
300 |
215 |
560 |
745 |
1120 |
1680 |
2795 |
4660 |
|
400 |
195 |
515 |
685 |
1025 |
1540 |
2570 |
4280 |
|
500 |
170 |
480 |
635 |
955 |
1435 |
2390 |
3980 |
|
600 |
140 |
450 |
600 |
900 |
1355 |
2255 |
3760 |
|
650 |
125 |
445 |
590 |
890 |
1330 |
2220 |
3700 |
|
700 |
110 |
430 |
580 |
870 |
1305 |
2170 |
3620 |
|
750 |
95 |
425 |
570 |
855 |
1280 |
2135 |
3560 |
|
800 |
80 |
420 |
565 |
845 |
1265 |
2110 |
3520 |
|
850 |
65 |
420 |
555 |
835 |
1255 |
2090 |
3480 |
|
900 |
50 |
415 |
555 |
830 |
1245 |
2075 |
3460 |
|
950 |
35 |
385 |
515 |
775 |
1160 |
1930 |
3220 |
|
1000 |
20 |
350 |
465 |
700 |
1050 |
1750 |
2915 |
|
1050 |
20 |
345 |
460 |
685 |
1030 |
1720 |
2865 |
|
1100 |
20 |
305 |
405 |
610 |
915 |
1525 |
2545 |
|
1150 |
20 |
235 |
315 |
475 |
710 |
1185 |
1970 |
|
1200 |
20 |
185 |
245 |
370 |
555 |
925 |
1545 |
|
1250 |
20 |
145 |
195 |
295 |
440 |
735 |
1230 |
|
1300 |
20 |
115 |
155 |
235 |
350 |
585 |
970 |
|
1350 |
20 |
95 |
130 |
190 |
290 |
480 |
800 |
|
1400 |
20 |
75 |
100 |
150 |
225 |
380 |
630 |
|
1450 |
20 |
60 |
80 |
115 |
175 |
290 |
485 |
|
1500 |
20 |
40 |
55 |
85 |
125 |
205 |
345 |
Applications of Monel Flanges
Monel Flanges are widely used across industries where high strength, excellent corrosion resistance, and high-temperature performance are required. Key applications include:
- Chemical Processing: Ideal for piping systems handling acids, alkalis, and other corrosive chemicals.
- Marine & Offshore: Perfect for seawater, brine, and saltwater piping due to excellent resistance to corrosion.
- Oil & Gas: Used in refineries, pipelines, and offshore rigs where high durability and heat resistance are critical.
- Power Generation: Suitable for high-temperature steam lines and heat exchangers.
- Heavy Machinery & Equipment: Provides reliable joints in industrial machinery exposed to heat and corrosive environments.
People Ask About Monel Flange
A Monel Flange is a nickel-copper alloy flange known for high corrosion resistance, heat tolerance, and excellent mechanical strength, used to connect pipes.
Monel Flanges are available in ASTM A564 / ASME SA564 standards and comply with ANSI, ASME, BS, DIN, EN, JIS, and GOST specifications.
They are widely used in chemical, marine, oil & gas, power generation, and heavy machinery industries.
Monel Flanges can withstand a wide range of temperatures (-20°F to 1500°F) and pressures (150# to 2500#), depending on the flange class.
Yes, Monel Flanges can be manufactured in different sizes, pressure classes, face types, and standards to meet specific industry requirements.